Tina Baumgartner

MD&M South Conference logo and session title and time

Accella AI at MD&M South 2026: AI-Powered Dock Verification on the Advanced Manufacturing Stage

If you’re heading to MD&M South 2026 in Charlotte next week, we’ll be on the Advanced Manufacturing Stage on Wednesday April 22. Our Software Engineer and Solutions Specialist Tom McQuade will be co-presenting with Jeff Gentry, Staff Engineer of Global Operations at Shaw Industries, in a session titled “From Pilot to Plant: A Real-World Journey

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Warehouse worker manually scanning pallet before AI pallet verification replaces manual dock checks

AI Pallet Verification at Shaw Industries: How Deep Learning Replaced Manual Dock Checks — and What Manufacturers Can Learn

AI pallet verification is solving one of the most stubborn problems in high-volume manufacturing: the loading dock. Manual barcode scanning is slow, error-prone, and hard to staff — and errors don’t surface until a customer calls weeks later. This post covers how Shaw Industries, a $7B flooring manufacturer, partnered with Accella AI to deploy an

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Manufacturing line with automated welding illustration the article on why AI deployment lags on the shop floor

Deploying AI on the Shop Floor: Why Spending Is Rising Faster Than Deployment

TL;DR Deploying AI on the shop floor is proving harder than the level of industry investment suggests. Manufacturers continue to prioritize smart manufacturing and digital tools, yet production-scale artificial intelligence (AI) adoption remains uneven across plants and sectors. Recent data show both trends at once: strong planned spending on smart manufacturing, but still relatively modest

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AI and labor in manufacturing showing a split image, fireworks on one side and a downward curve on the other

AI and Labor in Manufacturing: Is the Party Starting or Are We Still in the Ditch?

TL;DR: AI and labor in manufacturing are increasingly shaped by a structural labor shortage, not just by whether the sector is up or down in a given quarter. Official data show U.S. manufacturing ended 2025 in contraction, while industry outlooks point to possible improvement in 2026. At the same time, manufacturers still face a long-term

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edge-first AI

Manufacturing at Line Speed: Why Edge-First AI Wins in Quality Inspection – A Quick Summary

TL;DR: • Real-time pass/fail and defect categorization belong on the edge – there’s no time budget for the cloud at 1,000–1,500 parts/minute and 40–50 ms end-to-end cycles. • Edge also reduces cyber-risk by closing unnecessary external connections for real-time decisions and improves resilience by isolating failures to a single line/device. • Deep, cross-line analytics can

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AI in manufacturing competitive advantage – shop floor data visualization and predictive maintenance concepts, Made with AI

AI in Manufacturing: A Competitive Advantage Today, Necessity Tomorrow

Or Why AI Is No Longer Optional in Manufacturing In the guest post for AIJournal, “AI in Manufacturing: Competitive Advantage Today, Necessity Tomorrow,” Uli Palli, CEO & CTO of Accella AI, argues that while AI once offered an early-adopter edge, it’s quickly turning into a basic requirement for remaining competitive in the field of manufacturing. Manufacturers already

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Scaling AI in Manufacturing upward curve indicating scaling

Scaling AI in Manufacturing: From Competitive Edge to Industry Standard

TL;DR:Manufacturers that move beyond isolated AI pilots and are looking to scaling Ai in manufacturing and building internal AI capabilities are turning AI from an experiment into a core operational tool. Scaled deployments in visual inspection, predictive maintenance, and process optimization deliver measurable gains in yield, quality, and uptime—shifting AI from a temporary competitive edge

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