Tina Baumgartner

MD&M South Conference logo and session title and time

Accella AI at MD&M South 2026: AI-Powered Dock Verification on the Advanced Manufacturing Stage

If you’re heading to MD&M South 2026 in Charlotte next week, we’ll be on the Advanced Manufacturing Stage on Wednesday April 22. Our Software Engineer and Solutions Specialist Tom McQuade will be co-presenting with Jeff Gentry, Staff Engineer of Global Operations at Shaw Industries, in a session titled “From Pilot to Plant: A Real-World Journey […]

Accella AI at MD&M South 2026: AI-Powered Dock Verification on the Advanced Manufacturing Stage Read More »

Warehouse worker manually scanning pallet before AI pallet verification replaces manual dock checks

AI Pallet Verification at Shaw Industries: How Deep Learning Replaced Manual Dock Checks — and What Manufacturers Can Learn

AI pallet verification is solving one of the most stubborn problems in high-volume manufacturing: the loading dock. Manual barcode scanning is slow, error-prone, and hard to staff — and errors don’t surface until a customer calls weeks later. This post covers how Shaw Industries, a $7B flooring manufacturer, partnered with Accella AI to deploy an

AI Pallet Verification at Shaw Industries: How Deep Learning Replaced Manual Dock Checks — and What Manufacturers Can Learn Read More »

Manufacturing line with automated welding illustration the article on why AI deployment lags on the shop floor

Deploying AI on the Shop Floor: Why Spending Is Rising Faster Than Deployment

TL;DR Deploying AI on the shop floor is proving harder than the level of industry investment suggests. Manufacturers continue to prioritize smart manufacturing and digital tools, yet production-scale artificial intelligence (AI) adoption remains uneven across plants and sectors. Recent data show both trends at once: strong planned spending on smart manufacturing, but still relatively modest

Deploying AI on the Shop Floor: Why Spending Is Rising Faster Than Deployment Read More »

AI and labor in manufacturing showing a split image, fireworks on one side and a downward curve on the other

AI and Labor in Manufacturing: Is the Party Starting or Are We Still in the Ditch?

TL;DR: AI and labor in manufacturing are increasingly shaped by a structural labor shortage, not just by whether the sector is up or down in a given quarter. Official data show U.S. manufacturing ended 2025 in contraction, while industry outlooks point to possible improvement in 2026. At the same time, manufacturers still face a long-term

AI and Labor in Manufacturing: Is the Party Starting or Are We Still in the Ditch? Read More »

edge-first AI

Manufacturing at Line Speed: Why Edge-First AI Wins in Quality Inspection – A Quick Summary

TL;DR: • Real-time pass/fail and defect categorization belong on the edge – there’s no time budget for the cloud at 1,000–1,500 parts/minute and 40–50 ms end-to-end cycles. • Edge also reduces cyber-risk by closing unnecessary external connections for real-time decisions and improves resilience by isolating failures to a single line/device. • Deep, cross-line analytics can

Manufacturing at Line Speed: Why Edge-First AI Wins in Quality Inspection – A Quick Summary Read More »

AI in manufacturing competitive advantage – shop floor data visualization and predictive maintenance concepts, Made with AI

AI in Manufacturing: A Competitive Advantage Today, Necessity Tomorrow

Or Why AI Is No Longer Optional in Manufacturing In the guest post for AIJournal, “AI in Manufacturing: Competitive Advantage Today, Necessity Tomorrow,” Uli Palli, CEO & CTO of Accella AI, argues that while AI once offered an early-adopter edge, it’s quickly turning into a basic requirement for remaining competitive in the field of manufacturing. Manufacturers already

AI in Manufacturing: A Competitive Advantage Today, Necessity Tomorrow Read More »

Scaling AI in Manufacturing upward curve indicating scaling

Scaling AI in Manufacturing: From Competitive Edge to Industry Standard

TL;DR:Manufacturers that move beyond isolated AI pilots and are looking to scaling Ai in manufacturing and building internal AI capabilities are turning AI from an experiment into a core operational tool. Scaled deployments in visual inspection, predictive maintenance, and process optimization deliver measurable gains in yield, quality, and uptime—shifting AI from a temporary competitive edge

Scaling AI in Manufacturing: From Competitive Edge to Industry Standard Read More »

Uli Palli: How AI Is Disrupting Our Industry

Interview – How AI Is Disrupting Our Industry?

TL;DR:AI is reshaping manufacturing by attacking long-standing pain points like slow, error-prone manual quality control and costly unplanned downtime. In visual inspection, machine learning models trained on examples of good and defective parts can work around the clock with consistent high accuracy, adapt to changing conditions, and run on relatively low-cost cameras—making in-line, multi-step quality

Interview – How AI Is Disrupting Our Industry? Read More »